What is an example of over-processing waste?

What is an example of over-processing waste?

A simple example of overprocessing waste is when a part of a product is highly polished using labor and machinery when it’s not a customer or product functionality requirement.

What is the cause over-processing?

Overprocessing occurs when additional work does not add value for your customer. It includes taking unnecessary steps in the process due to factors such as poor design, poor quality manufacturing or faulty tools and machinery.

What is the difference between over production waste and over-processing waste?

Overproduction: The act of producing more than is needed, before it is needed, and faster than is necessary. Overproduction is by far the most common type of waste in an organization, and it can breed other wastes. Overprocessing: This occurs when it is hard to see when something is complete.

What is Lean waste?

Waste in Lean is any activity that consumes resources but brings no value to the end customer. In reality, the activities that indeed create value for the customers are only a small portion of the whole work process. This is why businesses should focus on reducing wasteful activities as much as possible.

How can I stop Overprocessing?

Let’s look at a few techniques that can help you prevent over-processing casualties.

1. Have a clear schedule & work plan.
2. Establish clear quality standards & stick by them.
3. Establish the “Final Critic” and move on.
4. Remember to get signed change orders for any changes.

How do you stop over processing?

Over-processing can be seen in several ways….Let’s look at a few techniques that can help you prevent over-processing casualties.

1. Have a clear schedule & work plan.
2. Establish clear quality standards & stick by them.
3. Establish the “Final Critic” and move on.
4. Remember to get signed change orders for any changes.

What is the difference between overproduction waste and over processing waste?

Is over-processing a waste in lean manufacturing?

In fact, over-processing is one of the eight (8) wastes of lean manufacturing. Over-processing is considered the sixth waste in lean manufacturing because is a non-value activity for the end-user (s).

What are the 8 wastes of lean?

The 8 Wastes of Lean. 1 1. Transport. Waste in transportation includes movement of people, tools, inventory, equipment, or products further than necessary. Excessive movement 2 2. Inventory. 3 3. Motion. 4 4. Waiting. 5 5. Overproduction.

What is waste in LEAN methodology?

In Lean, waste is any activity that consumes resources but brings no value to the end customer. In reality, the activities that indeed create value for the customers are only a small portion of the whole work process.

What are the causes of over processing waste?

Causes of the Waste of Overprocessing. Overprocessing as one of the seven wastes is caused by having unclear standards and specifications, many operators will try to do the best job possible and will not always be aware of what truly adds value to the product or even the end use.